TLUD

From Willie to Richard: A Family of Tincanium Stoves
Paul Anderson,Hugh McLaughlin

A Power Point Presentation presented at the 2010 ETHOS Conference. It is a bit "tongue in cheek."

Enjoy!

Paul
--Paul S Anderson, Ph.D. -- aka Dr. TLUD ("Dr. Tee-lud")
Biomass Energy Consultant with BEF, & Partner in Chip Energy.
Specialist in micro-gasification.
Office & Res: 309-452-7072

Paal Wendelobo, January 2010

Attached you will find a prospect of the new TLUD called MUS (multi use stove).

MUS The multi-use stove.

Fuel, Stoves and Water for Haiti
January 27, 2009

There are several projects to supply fuel, stoves and potable water to Haiti. Some have been been ongoing since before the quake and some. The organizations we know of are:

CHF International, Helps (Water Purifier)
To donate a $35 water purifying system, go to https://secure.helpsintl.org/store/haiti.php

Legacy Foundation (Fuel Briquettes)

Miombo, Project Haiti www.prohaiti.org
Peko Pe TLUD pellet fueled stoves to be distributed by Project Haiti. Pellets from Georgia.

Trees, Water, People TWP
Ananda Marga Universal Relief Team AMURT http://www.amurthaiti.org/ and
Recho Rocket stove made from mud formed in a bucket, the Haiti Rocket Stove
Stovetec Rocket Stoves in a metal bucket.

World Stove, International Lifeline Fund
Biucci, Everything Nice TLUD stoves fabricated in Haiti. Pellet fuel from Florida (Green Circle). Grass pellets to be made in Haiti.

Otto Formo, January 2010

Clean burning PekoPe 2009Clean burning PekoPe 2009

The Peko Pe is an easy to built, top lit, natural draft (no fan) gasifying stove that burns biomass completely (low to no ash or char). It is

  • Efficient: easy to light, easy to handle, cooks quickly at high temperature.
  • Complete combustion no smoke and no soot
  • Flexible Covering all needs of energy for all types of household and institutional kitchen and other activities like take away food, bakery etc.
  • Simple Not intimidating technology.

The Peko Pe

The Energy Unit, single also called Peko Pe is designed to cover the general basic need for energy, but can be manufactured both smaller and bigger.

The combustion chamber is the heart of the system, and from there the heat will be consentrated up under the pot. The Energy Unit can be used both for cooking and for heating. Single, as a cooking or heating stove, it will cover the basic needs of energy for smaller household. More units put together will cover the need of energy for bigger houshold, institutional kitchen and pots of any size.

Boiling water Boiling water

Boiling testBoiling test

The fuel
Any kind of dry combustible biomass can be used as fuel.

The fire has complete combustion; is High temperature. No smoke. No soot. Some tar under the pan. Sensitive to wind

The usage
It is New technology and requires some training, but it is Easy to use; Flexible; Fits all types of kitchen utensils; and transmits No heat to the sides.

For more information, take a look at the Peko Pe web site: http://www.pekope.net/stove.html
and also the Miomio site: http://www.miombo.no/

Bjarne Laustsen, January 2010, update November, 2010

Jiko Mbono is Swahili for Jatropha Stove.

This is an early version of the stove, it is now using That stove was an early prototype. It is no longer using whole seeds but instead pellets made from the pulp left over after the pressing of jatropha oil, although there is only one pelletization facility for this in Tanzania and no distribution arrangements. Now only, the Jiko Safi uses whole seeds.
The idea is to plant jatropha as a hedge around land holdings. Animals won’t eat it and around an average holding it produces enough seed for a family’s annual fuel needs. I agree that planting it as a crop isn’t ideal

*****

Jiko Mbono was developed for burning whole Jatropha seeds.
The stove is a TLUD (Top-Lit UpDraft) gasification stove with natural draft air supply.

Earlier development of Jatropha stoves have mainly been based on the use of Jatropha oil. But the use of Jatropha oil in stoves have had some problems. In wick stoves the problem have been on the high viscosity of the oil which makes it difficult to climb wick to feed the flame, this has caused the wick material to burn. Jatropha pressurised stoves have also the problems of keeping the nozzles clean, and also the complicated design which tends to make the stoves relative expensive.

I therefore got the idea to burn the seeds directly in the stove. If the gasification process could provide the heat in the stove to vaporize out the oil from the seeds in the form of gasses, that will save us the work of first mechanically pressing the oil out of the seeds.

I therefore started some experimentation with some simple stove design, and these first experiments showed that it was possible to burn the whole seeds in a stove. Further developments was however needed to get an efficient and user friendly design of the stove.

I contacted Dr. Hassan M. Rajabu from College of Engineering & Technology at University of Dar es Salaam so that we could further develop the stove and test the stove after each modification. In this development we have received valuable economical support from the US based organisation Partners for Development and also support from Pamoja INC. Engineer F. Lauwo from Tanzania Engineering and Manufacturing Design Organisation (TEMDO) have provided assistance in producing the prototypes of the stoves.


Diagram of Jiko Mbono.

The fire in the stove is normally started by having a few crushed seeds that are soaked in methylated spirit or kerosene. These crushed seeds are placed at the top of other seeds in the fuelbox and the fire is lit in these crushed seeds.
The initial process can be started inside the stove or outside. When some seeds at the top got good flames (3-5 minutes) the fuelbox is then placed on the shelve at the bottom of the stove door and the door is closed so the fuelbox get into its position in the centre of the stove. In this initial phase the primary air is kept fully open.

The pyrolysis of the seeds by supply of primary air will gradually build up and the gasses from the pyrolysis will raise by the draft from the stoves internal chimney and be burned at the top by mixing with the secondary air.

During this gradually build up of heat the primary air supply need to be reduced such that enough secondary air can be supplied to allow for a good combustion of the gasses.

The burning of the Jatropha seeds is undertaken in batch portions. After all the seeds in the fuelbox have been pyrolysis the fuelbox need to be taken out and refilled for a new burning. It is not possible at this stage of the development of the stove to refill the fuelbox when the stove is operating, such refilling will just results in heavy smoke.

With a full load of fuel 300 – 400 gram of Jatropha seeds the stove can burn for 1 to 1½ hour when used in real cooking where the fire is somehow turned down. During test we have recorded specific fuel consumption on around 52 gram seeds per liter of boiling water, and an energy efficiency around 44%. However, the high efficiency is atributed to the design of the top part of the stove where the top is inserted in a skirt.

When operated properly the carbon in the seeds will remain as some kind of charcoal.

The use of renewable fuel is important here in Tanzania, where most of the biomass fuels are harvested in natural forests which takes year to re-grow.
We have estimated that a household having 200 – 300 meters of hedges of Jatropha trees will be able to meet their own need of fuel for the household cooking. Jatropha is often planted as hedges, it is a good hedge plant, as it is not browsed by goats, cows or other animals. Also as a hedge plant it does not compete with food crops on cultivating areas.

For urban households in Tanzania Jatropha is a viable alternative to charcoal. A farmer here gets 150 Tsh for one kg of Jatropha seeds (exchange rate 1350 to $). In town the Jatropha seeds will sell for around 300 sh. An urban household will need around 2 kg seeds per day to meet their energy need for cooking, that gives a monthly energy bill of 18,000 sh. If the same households are using charcoal it will on average consume 3 bags of 30 kg charcoal of a price of not less than 15,000 sh, this gives a monthly energy bill of minimum 45,000 sh. The use of Jatropha will in this way represent a good saving and alternative to fuelwood and charcoal.

Other seeds and crop wates can also be used in the stove. We know that seeds from the Croton tree burns well so does Castor seeds. We have also tried and found that the shells from cashew nut burn well in the stove. These shells are mainly a waste product from small-scale Cashew nut processing plants which are scattered in regions growing cashew trees.. We also believe that other seeds such as the oil palm kernel could also burn well when cracked a little. There will likely be many other oil holding seeds that could be used in such a stove.

Using a TLUD for Pasteurization at the Paramount Dairy in Uganda
John and Charles Anglin, Uganda, October 19, 2009
Pasteurization of 450Lts Milk Complete after 1.5hrs
Pasteurization of 450Lts Milk Complete after 1.5hrs

John and Charles Anglin have built an institutional / industrial size TLUD for pasteurization at their Paramount Dairy in Uganda. Their 2-page report with 4 photos describes and shows the TLUD and the 450 liter milk-vat. The fuel is papyrus reeds. This report is about a "work-in-progress," and they have given permission to post it to the Stoves Website. The Anglin's can be reached via the Stoves Listserv.

Courtesy of Paul Anderson

Michael N Trevor
Marshall Islands

Marshall Islands TLUD
Marshall Islands TLUD

I finally got to lite it up. Again as some of you know my interests are
varied and doubled up. I want to burn what people may be throwing away or
burning to add to green house gases and global warming. I am also interested
in Char and Terra Preta as well as atoll soils are regarded a notoriously
weak. For those not in the tropics my fuel here are chopped up pieces of
the mid ribs from coconut palms. These do take some time to gather dry and
chop but some place these are nearly ubiquitous as rice hulls or sugar cane
scraps and their price may be right for many $0.00.

Fuel
Fuel

Loading Fuel
Loading Fuel

and AGainand Again
Trying to Lite Off
Trying to Lite Off

now its goingnow its going

Over all the stove owes serious thanks to Paul Anderson, who kept after me
to make it, and Paal Wendelbo and Sai Bhasker. They all contributed ideas
for me to digest. To some I have joked this hydrid should be called the
Champion Pekope Smokeburner. I like the simplicity of Paals and Pauls
secondary air gap. I like Sai's idea of fins to promote swirling and
mixing. I worry a little about Pauls protruding handles so I changed that a
little. Paul uses a riser to promote draft so I kept that and put Sai's
twister fins inside it. .

Lighting it off was not so easy and took three attempts, and much more smoke
that I would have liked. The stem pieces were not catching fire well. I
finally got it going with some copra chips and small pieces of frond riblets
as well, with a dash of WD 40. Once it finally caught in about the 6th photo
the flames do appear to be curling around in the riser can, and in the 7th
the standing flame has a nice twisty shape. The burn was not as long as I
had hoped for as by say 35 minutes it was definitely dying down. The fuel
was quite chunky and not very tightly packed, probalby why. There also was
char material left in the bottom but I should have pulled the burner can a
few minutes earlier.

The reuseable mesh disk in the bottom of the burner, a tin can, and the
simple handles needing 4 small nuts bolts and washers is not very
technically advanced, meaning making multiple standby drop in burners is
"from the dump" cheap. The way I have suspended the burner by its handles in
notches in the outer cylinder is a step towards further simplicity and means
changing in and out additional fuel canisters is very simple. (Please though
not one make jokes about the sloppy mis-sized handles) A craftsman would
have each canister identical. The principle should be clear to all though.
Paal was much the source for the straight simple outer cylinder but the
hanging basket burner means no spacers or legs and only simple holes for air
entrance. I do see some areas for further testing here...the gap between the
inner and outer housing and the number and size of air holes allong the
bottom of the outer cylinder. I have never seen Rajan's stoves but a SS
outer cylinder for appearance, a cooler shell and longevity with a drop in
sacrificial burner might be worth considering.

Since Paul brought up longivity in TLUDS this morning, I do hope that my
aluminum outer cylinder will not get hot enough to have a problem. The
tincan liner simply means drink some more milk and make another one, not big
deal at all. It may not be a Stradavarus, really more of a washtub bass,
but now I can play with the tuning it and my fuels. The main thing is it did
work sort of and I believe a couple of my ideas have merit. Anyone out
there in the larger world who sees a use for any of this please help
yourselves. Also please pass along any suggestions. It is interesting the
the Legislature and hearing got in to fuels, solar and sustainable issues
today.

If Tom does not think this is to simplistic he might want to clean it up and
post it.

From the sand box in the Pacific,

Michael N Trevor..

Marshall Islands TLUDMarshall Islands TLUD

Paul Anderson, 2009 SeaChar Stoves Workshop

The efforts at SeaChar (Seattle Biochar Initiative) produced a 5-gallon (22-liter) TLUD.

"On Saturday, August 1, Seachar hosted Dr. Paul Anderson (Dr. TLUD) for an all-day workshop in the construction of Top-Lit Up Draft (TLUD) cookstoves. The stoves can quickly be constructed from commonly available materials, and produce charcoal while providing heat for cooking (or other uses). Paul’s TLUD stoves have been tested and shown to produce very low emissions of CO and particulates. The stoves can provide benefits wherever people rely on biomass for cooking. TLUD stoves use a wide variety of small pieces of biomass for fuel. The clean burn greatly improves indoor air quality compared with open burning and many other types of stoves. In addition, the charcoal can be used as biochar to improve soil fertility, sequester carbon, and potentially provide a source of income through carbon credits."

For More See: http://seachar.org/wordpress/?p=176

The focus was for making biochar, but this size of TLUD will be highly appropriate of institutional-size cookstoves in the developing countries.

File attachments: 

Paal Wendelo has created a pdf of his powerpoint presentation illustrating the comparative wastefulness of traditionally made charcoal compared with his TLUD stove.

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