I learned to make TLUDs from Dr. Paul Anderson when he came to do a stove & biochar demonstration for Biochar Ontario in June 2009. Since my primary interest was in producing biochar, I went home and began building a larger version of the “Champion” TLUD stove from a 55 gallon drum and a 25 gallon drum (pictured above.) I have been following this list since then and on “Dr. TLUD’s” urging, I thought should begin sharing with this community what I have been learning.

The “Large TLUD”

Essentially a "beefed up" version of the Champion TLUD Stove, my large TLUD has worked beautifully from the first trial run. The pyrolysis process is extremely clean in terms of visible emissions and can produce 25 – 30 liters (6 – 8 gallons) of biochar per run depending on feedstock. To halt the pyrolysis process to retain the biochar I have always used a watering can to quench the glowing coals. Two to four gallons of water usually does the trick.

Using this stove, I have pyrolyzed a number of different types of feedstock including: scraps of spruce lumber, pine needles, pine cones, pine bark, corn cobs, chicken litter, and hardwood sawdust pellets. The successful pyrolysis of the various feedstock has always depended on (no surprise here) having dry feedstock with pyrolysis times ranging from one to two + hours (again, depending on feedstock.)

Until recently I had been using a hardware store woodstove thermometer on the top of the stove.
I estimated pyroloysis temperatures to be in the 350-450 C range. I began using a 12vdc computer cooling fan to shorten run times and boost temperatures closer to 500 C. I recently acquired a temperature data logger and found, to my surprise, that temperature quickly shot to over 800 C with the fan. Even without the fan, temperatures in and above the pyrolysis front were between 600 and 750 C. The data from the first run with the data logger is attached. *Note:T1 is the thermocouple near the top of the inner fuel barrel just below the top of the feedstck and T2 is the thermocouple about 2 inches above the bottom of the inner fuel barrel.

My next steps are to monitor temperatures while experimenting with choking the primary air to different degrees and as I gain better control of pyrolysis temperatures, to (further) experiment with various types of feedstock. I am also working on a simple system to use the pyrolysis heat to dry feedstock.
I will post my results here.

Art Donnelly, SeaChar.Org June, 2010

It was not quite 9 months ago, when I sent out an email to a small group of collaborators, with a Subject line that asked the question: "How do we get biochar stoves to Central America?" Of course, like the punch line to the old vaudeville joke, the answer is "lots of hard work". I could not have imagined 9 months ago was how rewarding all that work would feel. I want to share that feeling with all of you.

I recently returned to Seattle from Costa Rica's famed coffee producing area the Santos Zone. This was my second trip since mid- January. I have been continuing my work as a technical consultant to a clean stove/biochar project. Proyecto Estufa Finca (Farm Stove) was initiated by organic coffee farmer Arturo Segura and the members of the local citizens group APORTES.

Jock Gill, May 2010

With one can: I can make a stove I can cook a meal I can make biochar I can be carbon negative I can start to change the world

This iCan is made from a 7" tall pineapple juice canThis iCan is made from a 7" tall pineapple juice can

I took a 7" tall pineapple juice can, removed the contents, and then marked it thusly:

1. A line around the can 1/3 from the bottom --- this is the top of the fuel load

2. A line around the can 1/3 from the top -- this is the line for the secondary air holes

The middle section is for the wood gas buffer to insure pyrolysis, not combustion.


Primary air supply for a 7" tall pineapple juice canPrimary air supply for a 7" tall pineapple juice can

Marked the bottom of the can off into 8 equal sections. I then used a nail set to make 8 equally spaced holes about half way between the outside of the can and its center. I made a 9th hole in the center. Not too big -- about 1/2 way down the small nail set shaft.

Then I used the line1/3 down from the top to locate the secondary air holes.
I made 8 equally spaced holes with the small nail punch and then used the the biggest punch to enlarge the holes to the full width of its shaft.

At this point I removed the top of the can completely. I left it on for the best structural integrity while I was punching holes.

Done. The All-in-One TLUD is complete. Very simple. Just 17 holes in the right places in one can.

More pictures, are also available at:
and click here for more story details:

Testing of the Anderson TLUD in Cambodia 27.04.2010
Sarah Carter and Vichida Tan, UK Biochar Research Centre

Similar tests have been carried out on the Anila and EverythingNice stoves

Report on TLUD Discussions at the 2010 ETHOS conference
By Christa Roth and Kelpie Wilson
Submitted 8 March 2010

There was a good showing of TLUD technology at the annual ETHOS Stoves conference in Kirkland, WA, USA on January 29-31, 2010. This report covers some of the discussions about TLUDs that took place at conference sessions.

Dr. Paul Anderson, a.k.a., “Dr. TLUD”, made the pitch for TLUDs and biochar throughout the conference. He brought a large collection of 20 different TLUDs. Most were simple homemade devices made from “tincanium” (Dr. Anderson’s Friday evening presentation on the wonders of “tincanium” was delightfully humorous). TLUD designers Art Donnelly, Christa Roth, and Hugh McLaughlin all had stoves on display. Anderson had one example of a mass produced TLUD that is manufactured in India.

About 30 people attended the TLUD community discussion session. To get an overview and discover who had which type of specific interest, the participants were asked to raise hands on which aspects of application of the TLUD principles they were interested in. The following aspects were identified:

* Applications: is the main focus on cooking, biochar, or a combination of both?
* What are appropriate sizes? TLUDs exist for 2 cups, 2 liters, 5 l, 20 l up to 5 gallon, 20 gallon, 55 gallon. The interest in producing biochar is driving design of larger TLUDs.
* Natural draft or forced air. If using forced air, what are the implications of different power sources: grid, Thermo Electric Generator (TEG), battery based electricity
* Emissions (indoor, outdoor, any)
* Fuels (types of fuels, sizes and densities)
* Locations (which continent, urban, peri-urban, rural environments)
* Materials for TLUDs (ceramics, metal)
* What price range is acceptable? (developed country, developing countries)
* What can we as individuals and organizations do to advance TLUD technology?
* What are the future prospects of TLUD technology?

Participants at the TLUD session participants made a list of TLUD features as compared to other stove types such as the rocket stove:

* Makes biochar
* Starts fast, boils water very quickly, and burns a long time on one load of fuel
* Less attention required for fuel input (no continuous stoking of the fuel needed), increasing freedom for the operator/cook
* Fuel flexible – uses small size waste that cannot be burned in other stoves
* Cleaner than other kinds of stoves, with low Black Carbon (BC), Organic Carbon (OC) and CO
* Variety of scales and applications from cooking to metal forging, including barbecue, grilling, frying, heating, lighting
* Lightweight, portable and modular; can use multiple units to control heat output
* Easy and cheap to build from tin cans or sheet steel. Dimensional tolerances are not stringent
* Low temperature operation. Pyrolysis temperatures are below 500 degrees C, resulting in less combustion chamber burnout
* Suitable for fireplaces that are not allowed to burn open fires any longer
* Safe for indoor space heating with flue exhaust
* Can be an inexpensive add-on to existing stoves for specialized applications (e.g. water kettle in addition to a plancha stove) and to take advantage of small sized fuels not suitable for a rocket stove

A few TLUD problems/challenges were also identified:

* Lack of turndown ratio
* Lack of emissions robustness. More emissions on startup and sometimes on shut down.
* Changing fuel form factor when adding new fuel can cause stalling.

The group discussed in detail the following ideas for advancing TLUD development:

**Materials:** light-weight ceramics are not necessarily needed for insulation of the combustion chamber, unlike in a rocket stove, as for TLUDs the temperature in the fuel bed stays at ambient temperature until the pyrolysis front passes through. Then temperatures get higher. The open flames are not within the combustion chamber but above the fuel bed. The hottest parts of a TLUD stove are the concentrator disk and the bottom of the fire chamber, where the remaining charcoal might be burnt creating high temperatures (if the char is not dumped out and conserved for other use e.g. as biochar). Ceramics are cheap to fabricate, e.g. consumable stove components like the concentrator disk or the bottom plate of the fire chamber. Options for modular stove designs containing ceramic parts to be explored further. A huge gap between standard pottery and industrial ceramics was noted.

**Production and Dissemination:** Stoves should come as a kit: combustion chamber + pot stand/application + snuffer box for the char to be saved.

**Economics of charcoal:** The saving of char could become more popular if the produced charcoal were attributed more value (carbon offsets for biochar used in the soil, charcoal fines to be processed into charcoal briquettes, water filters etc.)

**Modular advantages:** TLUDs excel on high power output, e.g. boiling water, but don’t turn down the power so well. The concept of having a different and/or smaller combustion unit for the simmering stage or replacing the continuous heat addition with a retained heat cooker should be explored further. Modular systems could use a number of TLUD burners under a large pot or grill. If cooking lasts a long time, such as firing a grill at a restaurant, you could replace spent TLUDs with new ones to keep the heat going while you recharge spent TLUD’s with new fuel.

Despite the advantages of the TLUD there are very few stove programs using TLUDs. Here are the ones we know about:

* The BP Oorja stove, now called FirstEnergy, distributed 400,000 units in India, but there exists little feedback on the campaign.
* Phillips had a TLUD stove and planned a major roll-out in India to start late 2009, but no up-to-date info is available.
* Nathaniel Mulcahy of World Stove is manufacturing institutional and household size stoves in Haiti (uses a pyrolytic gasifier technology similar to TLUD); allegedly building over 100 units per day with plans to upscale and add a fuel production unit for grass pellets. This is a very interesting project in the limelight, with high potential to create worldwide awareness. To be observed.

Other than those listed above, there are no projects yet at a major scale. Participants observed that this was a ‘chicken-and-egg’ scenario: Donors only want to roll out ‘already proven technologies’ but nobody apart from major companies like BP or Phillips has the money to do the research needed to prove the technologies. Funding is needed for research to get the combustion chamber to the application stage and to collect user feedback on a major scale.

The group felt there was a strong need to get more experience on the ground building and cooking on TLUDs. In Uganda this year a TLUD-project with World Bank funding will start. Funding has been secured for 2 years. More projects are needed.

What participants committed to do:

* Cook on a TLUD. Several people have been making TLUDs, but very few have been cooking on them. Some people volunteered to use a TLUD for cooking for a given time, like a month, and blog about the experience. More volunteers are needed to do this.
* Create awareness and knowledge about TLUDS.
* Paul Anderson committed to put a TLUD handbook on the web.

Upcoming TLUD events include a Combined Heat and Biochar event in Massachusetts on 9-13 August (contact Paul Anderson for more details) and the annual Stove Camp at Aprovecho, 26 to 30 July. Dean Still, organizer of the Aprovecho Stove Camp has said the camp will focus on the TLUD this year.

Jock Gill, March 2010

Here I show the 4th can used in the P80 design. It is a 1 quart paint can.
I believe the holes are unnecessary and will try a new can tomorrow. This
can acts to collect and focus the thermal energy in a 3" diameter column.
Works very well.

Can #1 is the 3 lbs Costco burn pot with 4 lbs of softwood pellets.

Can #2 is Weber charcoal chimney used, in this case, to make charcoal, not
burn it.

Can #3 is the second Costco can that will go around the the focusing can an
support the "gas drip pan" and gas grate.

So the p80 design has two inner cans and two outer cans. The outer cans stay
relatively cool and help keep the heat in the system.

Read more, with pictures

Jock Gill, Pellet Futures / Biochar NE Medford, MA March 4, 2010

Jock has been adding to this design, for the most recent updates see:

Crispin Pemberton-Pigott and Roger Samson, February 2010

Please click Read More for a set of photos showing the construction of a prototype 125 mm diameter Grasifier Stove burning Switchgrass Pellets provided by Roger Samson (REAP-Canada).

Paul Anderson, February 21, 2010

For the first time at one Internet location, the basics of "Top-Lit UpDraft" (TLUD) micro-gasification are available along with numerous links to source documents. This "TLUD Handbook" is a "draft for
discussion" and this is the 2010 copy of the Handbook.


Paul S Anderson, Ph.D. -- aka Dr. TLUD ("Dr. Tee-lud")
Biomass Energy Consultant with BEF, & Partner in Chip Energy.
Specialist in micro-gasification.
Office & Res: 309-452-7072

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