Gasifier (microgasification)

Small gas cooker using pellet biocarbon
Medium gas cooker burning pellet biocarbon
Medium gas cooker with pot and  'Vietnam Magic Fire'
Close up of Medium gas cooker"Vietnam Magic Fire'
pellet biocarbon
Shaped "anthill" biocarbon Briquette

After over 30 years of doing theoretical and experimental research, the authors of this document (Newtech Co., Ltd. in Quy Nhon city, Binh Dinh and Tan My Kim Co., Ltd. in Ho Chi Minh city, Vietnam), until now, have completed all not only modern but also cheap & user-friendly technology solutions which can help the poor all over the world do cooking by gas generated at their home without buying any drops of liquefied gas.

These technologies solutions can be developed in a country or in a big city or small town in any countries in the world, even it is in America, Europe, Australia and especially in Asia and Africa.

The authors believe that the modern but simple technology solutions stated hereby will start an era of a great revolution in cooking for billions of the poor all over the world and they hope that such technology will satisfy all poor persons.

The authors are very willingly to transfer these technologies to the countries in accordance with the international law in order to be together with such countries to help the poor all over the world.

TLUD Bread Oven
Flat Bread
TLUD Parts
TLUD Assembled
Oven Temp Profile

Estremera Nova, Bunyola, Illes Balears, Spain htttp://www.cuinessolars.jimdo.com

Marc Ayats Plana has been working on TLUD stoves and improved low thermal mass ovens. This TLUD powered low thermal mass oven was inspired by the Anderson's Recho Rocket Oven, and uses a Champion style TLUD heating stove to power the low thermal mass earth oven.

For Marc's excellent writ-up download the pdf TLUD-OVEN Description
These are some quick notes:

He has made some changes to the TLUD style oven

  • Increased primary air draft, which can apport enough oxigen to burn the charcoal generated during the gasification process and continue giving heat to the oven. Now the primary air enters around the lower perimeter of the reactor, instead of having a single inlet tube like in the original model.
  • Increased the length of the riser, which also sustains the diffuser. This extra extension allows the complete combustion of gases gasification to completely remove the visible smoke in the oven.
  • TLUD Reactor. Diameter: 20cm. Total length: 30cm. Fuel Height: 20cm
  • TLUD Outskirt. Diameter: 22cm. Diameter central hole: 10cm. Total length: 25cm
  • TLUD Riser and diffuser. Diameter: 12 cm. Total length: 30cm. Diffuser: granite piece 2cm thick and 15cm diameter
  • Fuel load: 3.38Kg pellets

The Low Thermal Mass oven is based on the Haiti Rocket oven http://www.rechoroket.com
To see more pictures of the TLUD oven and the process of construction go to:
http://cuinessolars.jimdo.com/forns/

In the Oven Temperature graph, you can see the complete temperature profile. Marc did a side by side comparison of both a 20cm reactor TLUD and a smaller TLUD, with 12,5cm reactor.
"Note: the temperatures refers to the inside side of the wall oven, half way between the baking surface and the top hole. Note2: the temperatures were taken by a temperature datalogger and a type K probe."

Marc's Notes and TLUD size comparison are copied here:
Notes about 20cm TLUD test

Notes from Paul Anderson
Gustavo has presented a very nice video of the use of a tall TLUD gasifier under a DUAL purpose stove frame (frame = stove structure without the heat source) that first boiled 5 liters of water in 12 minutes, and then converted into a plancha stove with chimney, cooking papusas (related to tortillas). Total cooking time 1 hour 45 minutes on one batch of wood chips/chunks (5237 grams) that yielded 1300 g of char. 25% weight yield of char. Probably could have operated an additional 10 minutes with pyrolysis fire and a slightly lower percentage yield of char.

Note: That is approximately 4000 g of fuel of pyrolytic gases (including moisture content that was probably near 15%). Any ash content (probably 1% of the raw fuel) remained in the char.

For a comprehensive resource for TLUD stoves, see Paul's web site: http://www.drtlud.com/
Nike React Element 87

 Quad – 2012 to Present
Quad Flat Assembly

The Quad TLUD has features for easier production (using tabs and slots, and zero rivets), easier shipping (as flat-pack pieces), local assembly, and greater stability and coolness of four wooden handles that serve also as legs. Without question, there will be further improvements as the number of users increases and they provide feedback. For example, households using the Quad TLUD stoves in various refugee camps could make suggestions that outsiders might fail to foresee. Jigs, tools and methods for making flat-pack pieces are being prepared in the USA for availability to stove projects worldwide.

Material: Sheet metal and 4 wooden handles/legs

Cost: Mwoto and Quad TLUDs sell for approximately US$15 in Uganda, and should eventually cost less, especially if purchased in bulk as flat-pack pieces to be assembled by a local project.

Dimensions: Currently one size, but size can be easily changed: Height: 19” (48 cm), Square footprint 12 x 12” (300 x 300 mm); Fuel cylinder height 14 “ (36 cm) with diameters from 5 to 7” (12 to 18 cm).
Test results of Quad and closely related TLUD stoves such as Mwoto and Champion:

CO & PM Emissions: Consistently the lowest for any of the natural draft stoves that burn solid biomass.

Thermal efficiency: Range from 35% to 41% currently. Expected to go even higher.

Fuel consumption: 1050 to 1600 grams for a standard WBT of cold start plus simmer (respectably low).

Fuel types: TLUDs can utilize a wide variety of low-value chunky dry biomass fuels (e.g. corncobs, tree seed pods, nut shells), including briquette pieces that can be locally produced from unused biomass. “Stick-wood” is not a common TLUD fuel, but can be used vertically as “wood segments.” Vertical segments also with papyrus reeds, bamboo, etc.
Options: The Quad can be made as a TChar variation for ease of using the created charcoal as fuel in a charcoal stove or as biochar that is added to the soil.

For those interested in using coconut husk (not shell)
Unprocessed coconut hulls make lousy fuel.
Coconut hull fiber are generally know as coir.
http://en.wikipedia.org/wiki/Coir
It is a big business in India.
http://msme.gov.in/Chapter%206-Eng_200708.pdf
The fibers are processed into mats, carpet backing, potting material, and geotextiles (for erosion control).
On a small scale, the hulls can be soaked in water for at least a month and beaten to break the pith and used as mulch.
The pith leftover from fiber production is known as cocopeat.
http://en.wikipedia.org/wiki/Coco_peat
It is generally a coarse powder. It can apparently be made into fuel pellets for gasifier stoves. See attachments.
Bob
Air Max

A few more pictures to clarify how the Rim Fire iCan is built. It is quite simple.

Materials:

Hi all many of you don´t know me, I start 5 years ago with the help of Nancy Hughes from Stove Team International and with a little help form Carlos Santana, since then I have learn some stove principles desings with Larry Winiarski, 2 years ago the Global Alliance invite me to attend the wood cooking stove forum in Lima Peru, in the opportunities brought along a hybrid stove Rocket/TLUD similar to the DK stove. and I´m working with a metal rocket combustion chamber wich will be done next week, we´ll make some KPT for 2 months before I send pictures, but tomorrow I´ll post some pictures of my hybrid metal rocket-TLUD that I made 2 1/2 years ago.

this what I was talking about, I made this combustión chamber 2 years ago and is working good, I´m desingnig a stove at this momento with one of this combustión chambers. if someeno need plans and pictures just let me know, hofully some can make some imprivements

Gustavo
sneakers

Muhammad Nurhuda from the Physics Department, Brawijaya University
in Malang, Indonesia

They have developed a various biomass stoves ( Kompor Biomass ) The fuels also vary from chopped woods/twigs, pellet, palm kernel shell, hazelnut kernel shell, corncob, etc..

And they have a nice collection of YouTube videos:

All stoves presented above are of TLUD types, but the combustion is improved by using pre-heating and counter-flow burning mechanism. The one intended for palm kernel shell utilizes diffused-combustion mechanism, in addition to pre-heating and counter flow mechanism.

The latest one

http://www.youtube.com/watch?v=b70z9-0nK6E

is devoted for institutional cook stove or small restaurants.

Very recently, we have also developed a new rocket stove. The combustion in this new rocket stove is improved by introducing counter-flow burning mechanism.

http://www.youtube.com/watch?v=kID0YL6TyqA

New video and print resources available at www.aqsolutions.org.

Contamination of drinking water sources by synthetic organic compounds (SOCs – e.g. pesticides, pharmaceuticals, fuel compounds, etc.) is a growing worldwide problem. Many of these chemicals bio-accumulate in the human body and cause cancer, birth defects and diseases of the reproductive system, and disrupt endocrine and neurological systems. However, few low-cost, sustainable and appropriate treatment technologies are available to rural and developing communities for SOC removal.

Water filtration using charcoal is an ancient practice that continues today in non-industrialized regions around the world, though it has not yet been rigorously demonstrated for removal of modern industrial pollutants. Unfortunately, charcoal production by traditional kiln systems is often a resource-intensive and highly polluting process, and kiln processes are typically not optimized for production of good water filter char. Low cost, energy efficient, environmentally sustainable and scalable local production of optimal water filter char can be accomplished with biomass gasification (e.g. cookstoves and larger units using the TLUD design).

The video and print resources available on the Aqueous Solutions website (www.aqsolutions.org) are intended to

  1. summarize current results of collaborative field and laboratory research pertaining to the use of traditional kiln charcoals and gasifier chars in decentralized water treatment that targets SOCs,
  2. provide instructional materials for construction and operation of small- and intermediate- scale gasifier char production units using local materials, and
  3. provide instructional materials for integration of biochar filtration into a multi-barrier small- and intermediate- scale water treatment systems constructed from inexpensive and widely available materials.

Biocharproject.org announces the stumpy biochar combination cooker.

Its a tlud its a rocket stove it has many applications and fully customisable.
Simple design utilises waste LPG tanks to provide safe efficent cheap cooking.

Designed and Made in Australia by Biochar Project and Labrador Mens shed.

See the complete story on http://biocharproject.org

Open source free design

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