Pemberton-Pigott

Tom Miles

Maputo Ceramic Stove Update
Crispin Pemberton Pigott, New Dawn Engineering, Swaziland, June 6, 2007
MCSMCS

Video Showing Gasification-Combustion Transitions in the Vesto Stove
Crispin Pemberton-Pigott, New Dawn Engineering, Swaziland, June 4, 2007

Tom Miles

Jigger Mould Making for the Maputo Ceramic Stove
Crispin Pemberton Pigott, New Dawn Engineering, March 7 2007
[img_assist|nid=1523|title=Finished, cured moulds|desc=|link=node|align=left|width=400|height=387]
This is a set of pictures to show the process for making the moulds. The results are quite impressive - smooth and hard, beautifully formed. We can make about 10 or more moulds per day using the Jigger mould holder as a form.

Tom Miles

Method for Manufacturing Moulds for the Maputo Ceramic Stove
Crispin Pemberton-Pigott, New DawnEngineering/ProBEC, February 18, 2007

Inner FormInner Form

This method is used to make the master mould, from which other sets of outer moulds can be made to create additional moulds at a high rate.

Tom Miles

Ndirande Nkhuni Biomass Briquette Programme, Malawi
Malla Mabona, UNDP, 2001 (Discussed 10/2006)

Crispin Pemberton-Pigott

STOws Cooker - Low Cost Concrete and Ceramic Stove
by Crispin Pemberton-Pigott (PROBEC)
25 Sept 2006

Design Brief:
The development of a stove for use in low income areas of rural Senegal.

Tom Miles

Maputo Ceramic Stove Images August 23, 2006
Crispin Pemberton-Pigott, New Dawn Engineering, August 23, 2006

Crispin has provided us with the following images of his new MCS 200 stove.

MCS 200 Profile ViewMCS 200 Profile View

MCS 200 Top ViewMCS 200 Top View

MCS 200 Top View Grate OutMCS 200 Top View Grate Out

MCS 200 Bottom View No GrateMCS 200 Bottom View No Grate

MCS 200 Bottom View 9 Hole Grate200 Bottom View 8 Web 9 Holes

MCS 200 11 Hole vs 9 HoleMCS 200 11 Hole vs 9 Hole

MCS 200 1150C vs 800CMCS 200 1150C vs 800C

MCS 200 1160 Hold vs 1150MCS 200 1160 Hold vs 1150
MCS 200 - 2 After 2 Hr Test BurnMCS 200 - 2 After 2 Hr Test Burn

Note: Click images to enlarge

Tom Miles

Glazed Maputo Ceramic Stove
Crispin Pemberton-Pigott, New Dawn Engineering, August 23, 2006

Glazed Maputo Ceramic StoveGlazed Maputo Ceramic Stove

Click to enlarge image

Dear Friends

This is a picture of a glazed MCS 200 (200 mm in diameter) which was made this week in Maputo.

The idea is that the stove should not look 'like a ceramic stove' but more like a casserole or a serving dish, something perhaps one would find in a kitchen rather than out in a shed.

Tom Miles

First test of the Maputo Ceramic Stove
Crispin Pemberton-Pigott, New Dawn Engineering, August 20, 2006

MCS200MCS200

Note: click image to enlarge.

Dear Friends

I have completed a test of the first fully formed Maputo Ceramic Stove (MCS) with 3 litres of water and initially a bit more than 300 gm of charcoal. The unit in the pictures is the final version.

The test was done without any skirt or under-tray to improve efficiency, just a pot and lid sitting on a simple stove.

The water boiled in exactly 30 minutes even though the stove body was wet from being washed (oops).

The specific fuel consumption calculated on the basis of water remaining at the time of boiling (good idea) and water remaining at the end of the simmer (something I think is weird) is:

48 gm per litre of water boiled
16.5 gm per litre simmered at 1 degree below the local boiling point for 45 minutes.

This translates into about 324 gm to boil and simmer 5 litres of water, depending on how you calculate it.

The stove was easy to use. I closed the air hole when it boiled and otherwise did not touch anything at any time.

There was more than 140 gm of charcoal left in the stove at the end of the test. This means it had too much in it to begin with. I was unable to get the temperature to drop below almost the boiling point so I think if it was done again with perhaps 200 or 250 gm of fuel it would come out with a better figure.

The stove in the photos will cost about $3 to manufacture profitably. The material is very low thermal expansion PK11 clay mix fired at 1150 degrees. The whole stove weighs 2230 grammes. The material cost about US$0.40. The grate is removable. The two parts can be formed in a manual press like the Ring Maker.

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